Break Seized Chain Pins Fast — No Torches. No Hammering.

Emergency chain jam in sugar mill conveyors demands fast, safe pin removal now.

Fast quotes. Faster pin removal.

Fast quotes. Faster pin removal.

Why Pins Seize in Sugar Mills

Hot, abrasive sugar dust packs tight around chain joints and locks pins solid. Corrosion and thermal cycling weld the pin into the bushing. Downtime escalates fast when a seized pin stops the line.

Why This Failure Happens

Heat, abrasive sugar fines, and corrosive moisture infiltrate WH132, WDH110, WDH120, and ER864 joints, compacting into the clearances. Load shocks deform plates and bushings, driving the pin off-axis and increasing friction. Combined pack-out, galling, and thermal cycling lock the pin until it cannot move under manual force.

Why Operators Choose Kingpin Breaker

Faster hydraulic removal that prevents prolonged downtime

Safer no-torch process in heat-loaded sugar environments

Accurate alignment that protects chain links during pressing

Portable setup for tight conveyor and elevator locations

Works reliably on WH132, WDH110, WDH120, ER864 chains

Built to Perform.

PIN LENGTH RANGE

2.25" – 7.8"

INCLUDES MULTI-CHAIN KIT

(2) Pin Cavities, (4) Pushpins, (5) Spacers

DIMENSIONS (Tool Body)

16.5" × 2.5" × 16"

PIN DIAMETER

1.125" and below

HYDRAULIC CYLINDER

15-ton Hand Pump (foot pedal available)

WEIGHT

28 lbs.

Why Maintenance Teams Trust Kingpin Breaker

Fast. Safe. Simple. Versatile.

Fast

Break even the most

stubborn chains in about

two minutes.

Safe

Reduce hand and back injuries — no hammers, torches, or channel locks.

Simple

Lightweight, intuitive design. Set up and service chains immediately.

Versatile

One tool for almost all chain sizes — fits in tight spaces with ease.

How it Works

From Setup to Break in Minutes.

STEP 1

Secure & Align

Secure the chain link and alignpushpin

STEP 1

Secure & Align

Secure the chain link and alignpushpin

STEP 1

Secure & Align

Secure the chain link and alignpushpin

STEP 1

Secure & Align

Secure the chain link and alignpushpin

STEP 2

Build Pressure

Pump until pressure builds (hand or foot pedal)

STEP 2

Build Pressure

Pump until pressure builds (hand or foot pedal)

STEP 2

Build Pressure

Pump until pressure builds (hand or foot pedal)

STEP 2

Build Pressure

Pump until pressure builds (hand or foot pedal)

STEP 3

Drive Out Pin

Drive out the pin cleanly — no shock or damage

STEP 3

Drive Out Pin

Drive out the pin cleanly — no shock or damage

STEP 3

Drive Out Pin

Drive out the pin cleanly — no shock or damage

STEP 3

Drive Out Pin

Drive out the pin cleanly — no shock or damage

STEP 4

Move & Repeat

Move to the next link and repeat

STEP 4

Move & Repeat

Move to the next link and repeat

STEP 4

Move & Repeat

Move to the next link and repeat

STEP 4

Move & Repeat

Move to the next link and repeat

Real Breakdown Scenarios We Fix

WH132 drag chain jammed from sugar pack-out around seized pin

WDH110 elevator chain stuck after thermal cycling deformed pin fit

ER864 apron conveyor locked by corrosion bridging the bushing

WDH120 drive section frozen after abrasive fines migrated into joints

Cane-bagasse drag chain seized during peak-load shift change

Request a Quote

Seized pin? Not for long.

Kingpin Breaker

Make stubborn pins tap out.

Contact

Email: cooper@kingpinbreaker.com

Phone: (262) 781-3870

Location

Wisconsin, USA