Break Seized Chain Pins Fast — No Torches. No Hammering.

Emergency chain pin seizure is shutting down your coal plant conveyor line now.

Fast quotes. Faster pin removal.

Fast quotes. Faster pin removal.

Why Pins Seize in Coal Plants

Coal plants run in heavy heat, dust, and corrosion that pack out chain joints fast. Thermal cycling and abrasive fines lock pins until they freeze solid. Downtime escalates instantly when an emergency chain pin seizure stops the line.

Why This Failure Happens

WH132, WDH110, WDH120, and ER864 chain joints load with dust, fines, and corrosion that force metal-on-metal galling. Heat and thermal cycling swell bushings and trap contamination until the pin binds. Load shocks from misalignment or sudden starts then jam the pin so hard it cannot press out in the field.

Why Operators Choose Kingpin Breaker

Faster hydraulic force eliminates seized pins fast

No-torch removal dramatically increases repair safety

Precision alignment prevents chain sideplate distortion

Field-portable system cuts conveyor downtime dramatically

Works reliably on WH132, WDH110, WDH120, ER864

Built to Perform.

PIN LENGTH RANGE

2.25" – 7.8"

INCLUDES MULTI-CHAIN KIT

(2) Pin Cavities, (4) Pushpins, (5) Spacers

DIMENSIONS (Tool Body)

16.5" × 2.5" × 16"

PIN DIAMETER

1.125" and below

HYDRAULIC CYLINDER

15-ton Hand Pump (foot pedal available)

WEIGHT

28 lbs.

Why Maintenance Teams Trust Kingpin Breaker

Fast. Safe. Simple. Versatile.

Fast

Break even the most

stubborn chains in about

two minutes.

Safe

Reduce hand and back injuries — no hammers, torches, or channel locks.

Simple

Lightweight, intuitive design. Set up and service chains immediately.

Versatile

One tool for almost all chain sizes — fits in tight spaces with ease.

How it Works

From Setup to Break in Minutes.

STEP 1

Secure & Align

Secure the chain link and alignpushpin

STEP 1

Secure & Align

Secure the chain link and alignpushpin

STEP 1

Secure & Align

Secure the chain link and alignpushpin

STEP 1

Secure & Align

Secure the chain link and alignpushpin

STEP 2

Build Pressure

Pump until pressure builds (hand or foot pedal)

STEP 2

Build Pressure

Pump until pressure builds (hand or foot pedal)

STEP 2

Build Pressure

Pump until pressure builds (hand or foot pedal)

STEP 2

Build Pressure

Pump until pressure builds (hand or foot pedal)

STEP 3

Drive Out Pin

Drive out the pin cleanly — no shock or damage

STEP 3

Drive Out Pin

Drive out the pin cleanly — no shock or damage

STEP 3

Drive Out Pin

Drive out the pin cleanly — no shock or damage

STEP 3

Drive Out Pin

Drive out the pin cleanly — no shock or damage

STEP 4

Move & Repeat

Move to the next link and repeat

STEP 4

Move & Repeat

Move to the next link and repeat

STEP 4

Move & Repeat

Move to the next link and repeat

STEP 4

Move & Repeat

Move to the next link and repeat

Real Breakdown Scenarios We Fix

WH132 pin seized after thermal expansion during boiler-room heat spike

WDH120 drag chain jammed from corrosion and fly-ash infiltration

ER864 bucket elevator stalled mid-shift due to frozen pin pack-out

WDH110 apron feeder chain locked after abrasive fines filled bushings

Conveyor restart tripped motors when a seized WH132 pin wouldn’t move

Request a Quote

Seized pin? Not for long.

Kingpin Breaker

Make stubborn pins tap out.

Contact

Email: cooper@kingpinbreaker.com

Phone: (262) 781-3870

Location

Wisconsin, USA